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Remy 99612 100% New Starter

The Return of the Jedi

I know a few things. After 51 years on earth I’d have to. Two of things that I know more than almost anyone I know is bicycle design and skateboard design. I’m pretty good with a couple other things. This is about skateboards. Sadly, while I’ve been making some serious progress with producing some important … Read more

OGLE Center Lock Rings

This was a nice gift that showed up last week. I was talking with Josh Ogle on the phone last week, I can’t remember what started this, I think that I called him about center lock threading. I was talking to him about some nerdy detail for modeling and engineering threads using equation driven formula … Read more

The problem with water bottles and hard forks

Red rubber baby buggy bumpers bounce. Red rubber baby buggy bumpers bounce. Red rubber baby buggy bumpers bounce. In the past 5 years, I’ve been doing a lot of work with rigid forks on bikes. From klunkers to hybrids, there has been so many layers of the onion that have been pulled back within the … Read more

New Possibilities with Additive Construction

Construction of the TIE Advanced X1 (Released early July) was turning a bit frantic and wild near the end. Every build that I do seems to have new features and complexities that involve even more new tools and solutions that compound production and suck up much more time than a simple redesign shown on paper. … Read more

The SKYNET Master Plan

“Skynet IS the virus.” – John Connor Just over a month ago, the SKYNET chassis fixture project was announced. An open source bicycle chassis fixture that exceeds in capability over anything that can be purchased. It would be based on the PVD Cyberdyne System fixture but significantly more accessible and affordable. Since then the design … Read more

The more things change, the more they’ll never be the same

I’ve been so busy over the past year and a half. I’ve done and incredible amount of work on my designs and tooling but still don’t have a finished bike to show for it. New fixtures, new designs, new everything. The new normal is ‘new’. In the background recently are projects that are large in … Read more

SKYNET

Last March, early in the COVID-19 lockdown, I set out to design and build a new frame fixture for myself. This was need-based on many levels. I wanted something amazing. Something better than anything I could buy. A fixture for a new way of doing things. The result was the PVD Cyberdyne System. I still … Alpine Corporation BEH120HH-TM Deer w/Green Scarf Statue w/LED L

Why mullets

Hang around any mountain bikers that don’t understand bike geometry for very long and you’ll be sure to hear about the magic of mullets. A 29″ (622mm, business) wheel in the front and a 27.5″ (584mm, party) in the back. It’s amazing how this silver bullet has caught the eye of the retail market. The … Read more

Engineering failures

Klunkers. Dayum. These things keep teaching me some big lessons in bike design and engineering. I have been forced to look at details in entirely new and unexpected ways to solve this riddle and that learning carries to all facets of bike design. In addition to design challenges and growth in tooling and CAD, there … Read more

Cylindrical Seat Tube Post

Here’s a cool modification to the Cyberdyne frame fixture. While I worked to make the fixture as best I could in the initial round, I wasn’t going to be able to do everything I wanted as the project would never end. Now, when I can focus on just finer aspects of the use and refinement, … Read more

Nautica Men's Classic Fit Stripe Deck Polo

I’ve been working on my suspension bike design for about five months now. There’s no rush and I’m trying to do it right. I can prototype as much as I like in the computer and it doesn’t cost me a thing. What’s expensive is wasting money or time once I start cutting metal.  I’m nearing … Read more

Metric Design

I’ve been trying to learn to draw in metric for the last few years. It’s not as easy as you’d think, certainly not for an American. I’m now old.  50 years old so I have been thinking in a mix of old ways and new in the United States. I am able to  change my … Read more

Graphic Violence

Toolmaking has been a theme lately. After putting time into my frame fixture tooling and my press tooling and a lingering mandrel bending project. I’m hoping to get back to some go fast shit soon. I finished the leveling base plates for my Enerpac press a while ago. They have been an awesome improvement to … Read more